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TOPIC: Chromoly cages

Chromoly cages 2 years ago #11616

  • Mace
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DustyMojave wrote:
What do you guys think of MIG welding 4130? I've seen some that cracked real badly...And some that held up quite well.


Figured this deserved a separate thread.

IMHO, 4130 Chromoly really needs to be welded Tig. I know of one person that I would trust to Mig 4130. And that is only because of exactly how we welds. I cannot duplicate his methods, SUPER hot and quick! One of the things that makes Chromoy an issue is the heat affected zone associated with welding. The nice thing about Tig is that that tha HAZ can be minimized.

Mig would be awesome, if you normalized the tubing after the welding process...
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Re:Chromoly cages 2 years ago #11620

  • DustyMojave
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I was thinking it should be another thread Mace as I answered Dave's post in the other thread. I was thinking in BodyTech, but OK.
Since I don't see any means to cross reference an individual post in this forum, here are Dave and my answers from there:


Daveco11 wrote:
Of the zillions of 4130 cars that have been mig welded it is so far from a issue as to not even be funny. 4130 gets mig welded every single day of the year with 0 issues what so ever. 4130 buggy ans truck and bug construction makes for a much stronger car any day of the week over DOM.



DustyMojave wrote:
OK Dave. I am not personally concerned about MIG welding 4130. I consider it actually more malleable and thus less inclined to crack than a TIG weld with 4130 rod. SOME people get real flipped out over doing something so "Wrong". But then those people don't heat treat the TIG welds they feel are so much better anyway. So who is doing things wrong?

OTOH...I don't consider 4130 to be "stronger" than DOM. Stiffer, YES! But not as tough. I spent many years working in a plastics research lab testing materials. Stiffer often translates to more brittle and thus weaker in many respects. You don't find acids being transported in lead crystal glass containers. The glass is extremely acid resistant. It's transported in polyethylene plastic. Not as rigid of a material, yet chosen so the containers are less likely to break.

As I said before...each metal has it's good points and its drawbacks. I've passed a lot of MIG welded 4130 cages through Tech. I was checking out the view of it in this group. Obviously Dave approves. I prefer DOM for it's best all around compromise of qualities for use in an offroad racer cage. Each of us with experience is likely to have somewhat different opinions.


I agree with you also MACE in that technique used for MIG welding 4130 is important to the end result. More true than for other welding situations.
Richard
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Re:Chromoly cages 1 year, 11 months ago #11793

  • Weasel
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Found this tech article on welding Chrome Moly.

Welding Race Cars

Welding 4130 Chrome Moly Steel for Race Cars
During the WW II era 4130 high strength steel was used for some aircraft components. At that time oxy-acetylene was the welding process of choice for many of these items. The preheat and slow cooling inherent with that process made welding the nominal 0.30 carbon steel relatively straight forward (assuming one could oxyacetylene weld!). However with more modern welding process like TIG and MIG, the cooling rates can be much faster and care must be taken to avoid forming high hardness and brittle Martensite on cooling transformation. On heavier sections preheat and post weld heat treatment should be used. With the proper post weld heat treatment strengths of 200,000 psi can be achieved with reasonable toughness by tempering the Martensite that forms in the heat treating process. However when welding race car tubing, preheat is not often used nor are the parts post weld heat treated.

Most of the tubing used for race car construction is referred to as normalized. This refers to the heat treatment and cooling rate the tubing was subjected to in manufacture. Most normalized tubing will range in tensile strength from 100,000 to 115,000 psi. This can be welded with the proper filler metals to achieve similar strengths. Although there are more weldable grades of steel (those with lower carbon content from 0.06 to 0.15) in the 100,000 to 115,000 psi tensile strength range readily available for plate and sheet, 4130 remains a commonly used grade for tubing. Just be sure to take the precautions noted when welding.

The following is extracted from an article I wrote for the American Welding Societies technical journal called "The Welding Journal". It has additional information to that presented in the publication.

Also stated that most inportant is to use feed wire that is proper for Chrome Moly or weld strenght would be in the 70,000 psi range, probably still fine for an 11 car.
www.netwelding.com/Welding%204130.htm
Jeff
Racing the West for Homeless Pets
Last Edit: 1 year, 11 months ago by Weasel. Reason: added website link
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